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Industrial Control Panel Design & Manufacture: A Complete UK Guide
A practical guide to industrial control panel design and manufacture in the UK, including PLC panels, electrical design, FAT testing, upgrades and commissioning.

Ian Shaw
Sep 76 min read


BS 7671 Cable Sizing Calculations Explained
Cable sizing calculations explained, covering current-carrying capacity, voltage drop, fault protection, and BS 7671 compliance for electrical contractors.
Chris Downing
Apr 164 min read


Electrical Distribution Board Design & Electrical Design BS7671 Sign-Off
Need electrical design sign-off? We provide BS 7671 compliant distribution board design, cable sizing, and full calculation packages for contractors across the UK.
Chris Downing
Apr 102 min read


Profinet vs Profibus: What’s the Difference and Which Should You Use?
Profinet vs Profibus explained in simple terms. Learn the key differences, how each communication protocol works, and when to use them in modern industrial automation systems.
Chris Downing
Apr 94 min read


PLC vs SCADA vs DCS: What’s the Difference? A Beginner’s Guide
If you’re new to industrial automation, you’ve probably come across terms like PLC, SCADA, and DCS and thought: “They all sound important… but what do they actually do?” You’re not alone. These systems are often mentioned together, sometimes interchangeably, and rarely explained in plain English. In reality, they each play very different roles in automation — and understanding the difference is key whether you're an engineer, technician, or just getting started in the indus
Chris Downing
Mar 264 min read


RCD vs RCCB vs RCBO: What’s the Difference? | Electrical Protection Guide
Confused about RCDs, RCCBs and RCBOs? This guide explains the key differences, how they work, and when each type of electrical protection should be used.
Chris Downing
Mar 105 min read


Cheltenham Lido Enhances Sustainability with Intelligent Pump Control Using a Schneider Electric Variable Frequency Drive
1930s English Heritage Pool Pumps Following the successful installation and commissioning of solar car ports in May 2025, D&S Control Systems is proud to have supported Low Carbon Estates Ltd and Cheltenham Lido in the next phase of its energy efficiency journey — the implementation of a Variable Frequency Drive (VFD) system to control the site’s heritage water pumps. These pumps, which circulate pool water through sand filters, boilers, and chlorination systems, are vita

Ian Shaw
Nov 9, 20251 min read


Artificial Intelligence (AI) in Electrical Systems
AI's integration into electrical systems is transforming the field, making systems smarter, more efficient, and capable of...

Ian Shaw
Sep 17, 20242 min read


Custom Electrical Control Panel Design Process (Step-by-Step Guide)
Explore the full lifecycle of custom electrical control panel design, including requirements gathering, schematic development, panel layout, assembly, testing, and commissioning, built to meet industry standards like UL508A and IEC.

Ian Shaw
Sep 16, 20243 min read


What Makes A Good Control Panel Design?
Most of us have seen a clean, well-organized control panel out on the factory floor—you know it when you see it. Conversely, it’s also...

Ian Shaw
Oct 19, 20233 min read


What is a Motor Control Center MCC?
Power distribution networks in larger industrial and commercial settings are highly intricate and use a combination of switchboards, switchgear, panel boards and transformers. The most basic form of control for AC motors involves switching them on and off. Motor Starter A motor starter, consisting of an overload relay and a contactor, is typically used to control the starting and stopping of an electric motor. The overload relay protects the motor from damage due to excessive
Chris Downing
Oct 14, 20232 min read


Fundamentals of Grounding in Industrial Automation and Control Systems
The subject of grounding in electronics is broad and complex, spanning a variety of functions and objectives. In this article, we will...

Ian Shaw
Oct 3, 20234 min read


PLC system Intergration.
At D&S Control Sytems we pride ourselves on using the very best in technology for machine control and PLC Control Panel Design. We...

Ian Shaw
Oct 2, 20232 min read


What's the difference between type B, C & D MCBs?
This blog describes the difference between Type B, C and D MCBs.

Chris Downing
May 10, 20231 min read


Tyro Remotes Telemetry
Tyro Remotes develops, manufactures, and supplies radio remote controls for various industries By utilizing a Wago signal conditioner, we...

Ian Shaw
May 2, 20232 min read


Auger Filling Machine
All-Fill Protein Powder Filling upgrade Weintek and Siemens S7-1200 PLC and HMI. Nutritional Blending Solutions were tired of their auger...

Ian Shaw
Apr 19, 20231 min read


Inside Dyson's Semi-Anechoic Chamber.
Echo-Free Acoustic Lab: Our job, create a safe area within the sound room using Omron safety light curtains. An anechoic chamber...

Ian Shaw
Apr 17, 20232 min read


Direct Online Motor Starting
What is a direct online motor starter or direct online motor starting?

Chris Downing
Apr 17, 20232 min read


What's New AutoCAD 2024
AutoCAD 2024 has introduced a smart block functionality that suggests block placement based on past placements within the drawing.

Chris Downing
Apr 15, 20231 min read


What's New AutoCAD Electrical 2024 - Pt. 2
Wire Type Syncing This new feature in AutoCAD Electrical now allows for wire synchronization on a network level, ensuring that wires with...

Chris Downing
Apr 13, 20231 min read
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